Reliability Engineering Introduction

Basic introduction to reliability tools and methods
3-day course (with extended practice workshop)
Designed for reliability engineers and managers

What you will learn:

Training contents

What is Reliability Engineering

Defining Reliability

Purpose of Reliability Engineering

Customers perspective

OEM perspective

What is a failure?

Reliability tools & methods

Reliability Culture

Reliability Engineering in R&D

Reliability Basics

Reliability Data

Usage environment

Model selection

Model predictions

Reliability versus time

Failure rate

Ideal Bathtub Curve

Other reliability metrics

Common language

Failure Modes

Reliability data sources

Defining failure mode

Reliability of multiple failure modes

Failure Mode Effects Analysis

Functions, Failures, Effects and Causes

Design and Process FMEA

Reliability in manufacturing

Design risk analysis

Risk sources

How to improve the design?

Reliability Testing

Types of reliability testing

Exponential distribution

Reliability demonstration tests

Failure testing

Test data analysis

Weibull distribution

Parameter estimation methods

Confidence interval calculations

Multiple Failure Models

Failure modes and censored data

System reliability model

Redundancy schemes

Fault Trees and RBDs

Types of gates and events in Fault Trees

Reliability relationship

Reliability Block Diagrams

Series and parallel systems

Maintenance Optimization

Availability and Maintainability

Monte Carlo simulations

Simulation models and outcomes

Accelerated Life Testing

Acceleration Factor

Types of stressors

Formulas for reliability demonstration testing

Quantitative ALT

QALT test setup

Life vs stress functions

Sample requirements

QALT data analysis

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